Chapter · Earth Class Mail · Beaverton · 2008–2017

The system behind the systems

Marketing Operations Manager, after National Operations Manager and Manager of Customer Experience. A mail-scanning startup: thousands of mailboxes a day, scanned front and back, with customers choosing online to open and scan, forward or shred.

The proof that the method works outside creative work. Earth Class Mail is now part of LegalZoom.

The Earth Class Mail mailroom: racks of daily mail tubs

The Beaverton mailroom · every rack a day of mail

Diagram: mail barcoded in order and stored in daily tubs; the three newest tubs answer 85 percent of requests

The mailroom redesign, drawn · seven daily tubs instead of a box per customer

$9.99 / $13.47Price per month against the real average cost per customer, once every operation was timed.
85%of scan and ship requests came from mail that arrived in the last three days.
5–7 tubspulled for a request, instead of searching thousands of customer boxes.
$1M → $400KPart of the team that took the company from a $1M monthly loss to $400K monthly profit.

How the system was built

Six steps · four beats each

Step 01

Define the System

Find out what a customer actually costs.

The need

A growing service that lost money on every customer.

The constraint

No one knew the real cost of an operation.

What I did

Timed operators on every operation over several weeks, then loaded in payroll, benefits, physical costs and overhead.

Why

You can't design a system around a number you have never measured.

$13.47

average cost per customer a month, against a $9.99 price. The service was repriced.

Step 02

Build the Pipeline

Redesign the mailroom around how mail was actually requested.

The need

Tens of thousands of items a day, hand-sorted into a box per customer.

The constraint

Every request meant finding one piece of mail in thousands of boxes.

What I did

Barcoded every item in numerical order and stored it in mixed daily tubs. Pull lists showed 85% of scan and ship requests came from the last three days of mail.

Why

Pull from five to seven tubs instead of thousands of boxes, and labor overhead drops by a significant margin.

Barcoded mail tubs labeled by date
Tubs barcoded and dated by the day the mail arrived

Step 03

Assemble the Crew

Teams built around the process, with metrics per person.

The need

Operations and support teams that could hold the new process.

The constraint

A startup budget, and a process nobody had run before.

What I did

Managed an operations team of 10 to 12 and a support team of 5 to 7, after two retired FedEx executives taught me how professional systems are built.

Why

People do their best work inside a process they can see.

An aisle of mail tubs in the Earth Class Mail warehouse
Operations team of 10 to 12 · support team of 5 to 7

Step 04

Produce the Content

Then the brand: identity, site, national TV and radio.

The need

A brand to match a company that now worked.

The constraint

A small marketing budget against national competitors.

What I did

Designed the logo, wordmark and brand; designed and built the website; concepted, wrote, produced, directed and edited national TV spots and radio ads; worked with media buyers for national cable.

Why

The same producer skills, pointed at a company I knew from the mailroom up.

Brand season

Identity · website · national TV spots · radio · cable media buys

Step 05

Catalog the Assets

Measure the work so it can be improved.

The need

Know which tickets went where, and how customers felt about the answers.

The constraint

Support was reactive and untracked.

What I did

Built an assignment process and per-member metrics, and introduced NPS and customer feedback scoring.

Why

Once it was measured, it improved: NPS reached 95% within six months, and response times fell.

A support team member at a desk with the Earth Class Mail site on screen
Support · assignment process, per-member metrics, NPS

Step 06

Run the System

Nine years, through an ownership change.

The need

Keep the operation and the brand running as the company grew.

The constraint

A sale, new owners, new priorities.

What I did

Moved from customer experience to national operations to marketing operations, and stayed on through an ownership change.

Why

This is where I learned that a system is the thing that keeps working when the people change.

The Earth Class Mail customer dashboard
The customer dashboard today, under LegalZoom · demo account

Client systems are just another system.

The same method runs at small scale for clients through my studio: brand, site, print, uniforms, Google Business, Yelp, social and YouTube for PermaFix PDX and Washman Car Wash, and the website, email, events, livestream and print as Communications Director for Cedar Mill Bible Church.